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How to Weld Stainless Steel to Mild Steel?

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Steel is an alloy made up of iron along with different percentages of carbon to improve its strength and resistance compared to iron depending upon requirement and functions. There are mainly two types of steel that are used for extensive applications – Stainless steel and Mild Steel.

Stainless Steel is a corrosion-resistant alloy of iron and chromium, in some cases nickel and other metals that is infinitely recyclable. Stainless steel is also environmentally friendly and its longevity meets all the needs for sustainable constructions.

Mild Steel is a type of steel with a low amount of carbon also commonly known as low carbon steel. Less carbon means mild steel is more ductile, machinable and weldable than high carbon and other steel. There are many Mild Steel Sheet Suppliers in India that provide quality mild steel plates suitable for high-end engineering work in the manufacturing segment.

Metal Inert Gas welding or most commonly known as MIG welding is the process of weld stainless steel to mild steel.

Shree Ji Steel Corporation is one of the most renowned and trusted names in the market when it comes to MS Plate Manufacturers in India.

Tips To Weld Stainless Steel To Mild Steel Successfully:

Technically, the chemical and mechanical composition of the base metals used in welding applications should match perfectly. However, in the fabrication, manufacturing and construction industry there are occasions where there is a need to weld dissimilar materials.

This includes welding different materials like stainless steel and carbon steel (mild steel). Since stainless steel is expensive, it is much more economical to use mild steel in combination with that for construction purposes.

Below are some of the factors to keep in mind:

  1. Proper cleaning and preparation are the two most important steps that will help to ensure the successful welding of stainless steel to mild steel.
  2. While welding stainless steel to mild steel it is of utmost importance to pay attention to the chemical and mechanical properties along with corrosion resistance to avoid potential trouble. Hence choosing the right filler metal is very important.
  3. Following a suitable welding procedure that will limit the heat input of the weld and stainless steel material is very important. This will reduce the dilution of the weld deposit with the mild steel portion of the weld joint.
  4. Avoid warping, cracking and oxidation by preventing contamination of the weld joint that will result in serious welding problems like hot cracking.

Welding stainless steel to mild steel can be challenging. Hence it is very important to have the maximum possible information about the characteristics of the base metals and the filler metals to make accurate choices that yield successful welds. If you have any doubt, consult a trusted MS Plate Supplier for advice on the process.

In case you are looking for MS Plates Dealer in Assam, collaborating with Shree Ji Steel Corporation for our quality service and timely delivery of products. For more queries, reach out to us at sales@shreejisteelcorp.com

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